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October 24, 2021

Drawn Textured Yarn | DTY yarn manufacturing process

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Drawn Textured Yarn is one of the most popular products that enable factories to manufacture the fabrics and threads they need. Using high quality DTY Yarns and its distinctive features, we produce multiple categories of premium DTY Yarn to meet its high increasing demand from the companies and factories. DTY Yarns we manufacture, are versatile and have numerous premium features. A plethora of companies and factories utilize them in numerous manufacturing processes. In this blog post, we will discuss more details about ATY Yarn, its manufacturing process, technologies, features and usages.

WHAT IS DRAWN TEXTURED YARN (DTY)?

We manufacture these yarns by simultaneously drawing and twisting polyester partially oriented yarns ‘POY’ with a texturizing machine at a high speed, also known as ATY. DTY is the main abbreviation of the product, ATY is an abbreviation of Air Textured Yarns which refers to the texturing process by utilizing an air jet, the process of using air-jet texturing is mechanical, and it includes using a cold air-steam utilized to manufacture bulked yarns of low extensibility.

(DTY ) Yarns are fully oriented multifilament and fully drawn yarns with features like being high in bulk, having a soft crimp with a cotton-like natural fabric feel, having a high retention rate, and high durability.

MANUFACTURING PROCESS for DTY Yarns

The Drawn Textured Yarn manufacturing process includes mainly texturizing which includes multiple activations that lead to producing various types of artificial fibers like Nylon, Acrylic, and Polyester with numerous premium properties similar to those of natural fibers like Wool, Silk, Cotton, etc. Texturizing includes processes that we can utilize to manufacture a lot of artificial fibers and fabrics, all the polyester fibers we utilize to be texturized or stretched have a springing quality.

The texturizing process we utilize enables us to manufacture loops, coils, crimps, distortions and crinkles on the yarns and maintain the continuity of the DTY yarns filaments, the texturizing process doesn’t only improve the DTY yarns texture, but,  it also gives the yarns multiple features of softness, warmth, comfort, etc.

The fabrics manufactured by utilizing these yarns will have a wooly, soft, and comfortable feel. DTY Yarns are also known as Heat Set, Bulky Filament and Thread.

DTY Yarns we produce have multiple features of the synthetic and natural fibers and they have a fluffy and brilliant appearance due to the POY Yarn filaments creating process.

DRAWN TEXTURED YARN DTY & TECHNOLOGY

One of the most distinctive specifications of the DTY Yarns, is that we can customize and mold all of its technical features in many methods to make the yarns suitable for several usages, we can utilize different heating technologies to make the yarns suitable for specific usages, For example: The 1 Heater DTY Yarns is more stretchable and normally wooly compared to 2 Heater. DTY Yarns can be easily twisted to high twists (1500 Twist per meter or 4000 Twist per meter).

The twisted yarns we produce can be configured with heat to make the yarns thermo-set permanently. The set we utilize uses German and Japanese technologies in the manufacturing process of Drawn Textured Yarn DTY yarns and to get these yarns in various colors. We utilize dope-dyed technologies to get DTY yarn in various colors by packing on paper bobbins or using Raw White DTY for dyeing and packing on a perforated plastic tube.

MIDANI DTY YARNS SPECIFICATIONS

We Manufacture DTY Yarn with various distinctive specifications and features to create several texturized effects like crimps, and false twists, etc. We offer all our DTY Yarn products in all colors and with premium properties, like being  Antibacterial, Flame Retardant, UV Resistant, and Thermo Resistant.

DTY YARNS AND USAGES & TYPES

We manufacture our ATY Yarns in three distinctive types, simple, intermingle (Knotted), and commingle. Midani ATY Yarns are versatile, factories and companies utilize them in a wide range, here are some of these yarns usages: 

Midani ATY Yarn is used in multiple industrial usages, curtains, shirts, linens, carpet covers, machine weaved carpets piles, prayers carpets, sofa fabrics, suits and worsted.

DTY Yarns are used in Jeans, Mantua, seat covers, Rachel blankets and tricot garments.

Our DTY products are extremely suitable for upholstery, skin-clinging garments, furnishings, outer and inner garments, etc.

Midani DTY Yarns are used widely in knitting and weaving, making clothes, seat covers, high end-sports’ shoes, bags, high-end apparel and zipper tapes. etc.

Midani is a leading Yarn Manufacturer as one of the most prominent companies that manufacture premium types of Drawn Textured Yarn (DTY Yarns) with high quality and affordable prices. So, whether you are in Egypt, Turkey, The Gulf, The Middle East, Saudi Arabia, or Europe, don’t hesitate to contact us, so we can provide you with the best suitable products that fit your needs.

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