Polyester is a synthetic polymer made from PTA and MEG. Polyester yarn is made by directly spinning PTA and MEG or PET Chips.
There are three known, produced, and used polyester filament yarns, Partially Oriented Yarn, Drawn Textured Yarn, and Fully Drawn Yarn.
You can learn more about the types from our latest article: Everything you need to know about polyester yarn
POY Properties:
POY is a cold-drawn yarn having higher elongation.
It is available in many Polymer clusters, including Semi-Dull, Bright, Full Dull, Super Bright, and CDP.
It is available in raw white & dope-dyed colors.
It is available in different cross sections per end use, like circular, trilobal & other various shapes.
POY has approximately 2 to 5% crystallinity.
POY is stable for short durations and can be stored for only 6-8 months.
Due to the very high amorphous and low crystallinity region, POY has very high shrinkage, which ranges from 50-70%.
Antibacterial, Flame-Retardant, UV Resistant, and Thermo Resistant.
Properties of DTY
Intermix string is delivered as essential, mix (hitched), and coexist.
1 Heater DTY is often wooly and more stretchable when contrasted with DTY warmed with 2 Heater
DTY yarn may be made with some mixes of Intermingle focuses – it tends to be Non-Intermingle (NIM) having 0 – 10 bunches/meter or Semi-Intermingle (SIM) having 40 – 50 bunches/meter or High-Intermingle (HIM) having 100 – 120 bunches/meter.
Polyester DTY yarn can likewise be curved to high turns like 1500 TPM or 4000 TPM (bend per meter). Such contorted yarn can be heat-set to create the yarn forever and thermo-set the turn.
Cationic DTY is another variation of Polyester DTY produced using Cationic PET Chips.
Polyester DTY yarn can likewise be acquired in several shades by customary coloring. Dope-colored DTY is often pressed on paper bobbins. However, Raw White DTY can be used for coloring and is approximately stuffed on a punctured plastic cylinder, so all the yarn will be effortlessly colored when the bobbin is dunked in shading.
Drawn Textured Yarn (DTY) could be a fully drawn polyester multifilament yarn with a delicate pleat, high mass, a cotton-feel surface, and high-strength properties.
We offer all our DTY Yarn products in all colors and with premium properties: Antibacterial, Flame Retardant, UV Resistant, and Thermo Resistant.
FDY Properties:
High dyeing consistency, high efficiency, and low breakages for warping due to the excellent quality of the package manufactured on a craft winder.
We manufacture our yarns from pure silk, producing high-quality products with a feel and drape similar to fabrics.
Because of the package’s considerable weight, we manufacture our products with less waste and high efficiency in subsequent processes.
Our yarns eliminate all draw-twisting problems.
Our sizing processes reduce the costs of the products for the lightweight and medium fabrics range.
Our FDY Yarns are suitable for weaving, warping, and twisting.
Our FDY is Sunlight-resistance, Cationic Dyeable, Antibacterial properties, Optically Brightened, and Flame-Resistance.
The History of Cotton Yarn
According to the National Cotton Council of America, The cotton plant was being grown, spun and woven into cloth 3,000 years BC In the Indus River Valley in Pakistan. At about the same time, natives of Egypt’s Nile valley were making and wearing cotton clothing. Arab merchants brought cotton cloth to Europe about 800 A.D.
Comfort World mentioned 13 types of Cotton Fabrics which are:
Cambric
A lightweight cloth used for handkerchiefs and lace. Cambric was initially made of linen, but nowadays, you’ll find it in cotton as well.
Canvas
A heavy, long-lasting fabric, often rough to the touch. It’s used to make tents, sails, and rucksacks, but you might find it in your favorite hat.
Corduroy
Its distinctive ridged pattern is often used to make trousers or jackets. You can run your finger across it and feel the cords.
Denim
The rough, sturdy twill weave that’s usually used for jeans. Looking closely inside blue jeans is interesting because you’ll usually find white stitches alternating with blue. This is because the warp threads are dyed blue, but the weft threads, which only appear on the inside of denim, are usually left white.
Flannel
A soft, slightly fuzzy fabric with a bit of weight to it. It’s often used for casual shirts and cuddly pajamas. Like many kinds of cotton fabric, flannel can also be made from other materials, such as wool.
Gauze
Loosely woven and often sheer. Cotton gauze is often used to dress wounds but can also add stunning transparent accents to your clothes.
Lawn
A light, smooth, finely woven fabric. It’s silky to the touch and great for colorful summer dresses.
Muslin
A light, loose-woven, affordable cloth.
Oxford cloth
A textured fabric, opaque and wrinkle-resistant, which makes it very practical for shirts.
Poplin
It is a strong, straightforward, versatile fabric with a bit of ribbing, as the weft is thicker than the warp. It’s got a slight sheen and is used for all sorts of clothes: shirts, trousers, coats, dresses, and more.
Sateen
A satiny feel and sheen. It’s woven like satin, but it’s made of cotton rather than silk. It’s mainly used for bedsheets.
Terry cloth
It’s used to make towels, bathrobes, and face flannels covered in tiny thread loops. It’s an absorbent design that enhances the natural absorbency of cotton.
Velour
A very soft pile, and at first glance, its lustrous sheen is similar to velvet. Velvet is traditionally made of silk; cotton velour is much more affordable and used for clothes and upholstery.
Polyester yarn vs Cotton yarn
An article by Fiber to Fashion listed the similarities and differences between polyester yarn and cotton yarn:
Cotton and Polyester: Similarities
Both are easy to manipulate – they withstand heat, bleaching, and detergents.
Both can be dyed in any color.
Both have a wide range of applications, from apparel to homewares.
Both are on the lower end of the fabric price spectrum.
Cotton and Polyester: Differences
Cotton is a natural material, while polyester is synthetic.
Due to its chemical makeup, polyester is more substantial than cotton, with greater stretchability.
Polyester is hydrophobic, and for this reason, fabrics made with polyester don’t absorb sweat. Cotton, on the other hand, absorbs moisture.
Cotton is more breathable than polyester and also highly hypoallergenic. Those with sensitive skin tolerate 100 percent cotton better than polyester. With organic products becoming increasingly popular, cotton fabric is made with very little chemical processing.
Polyester is more wrinkle and stain resistant than cotton and fades less.
Unlike cotton, which feels great against the skin, polyester can cling to the skin.
Polyester dries more quickly than cotton.
Cotton fabrics shrink after their first wash unless previously treated against this. Polyester doesn’t shrink and retains its shape better than cotton.
Polyester holds onto odors more than cotton, so it needs to be washed more frequently. Body doors can be hard to get out even after washing.
Cotton vs Polyester: Applications
Cotton Fiber Applications
Online Clothing Study mentioned 4 main categories where cotton fibers are used:
Raw materials for making Clothes and Garments
Used in making fabrics like Canvas, Denim, and Flannel.
Used in making ropes, thick yarns.
Used in making sewing threads.
Used in making face masks (inside layer – hot cotton).
Raw Material for Home Furnishing and Linens
Bed sheets, pillow covers, duvet covers, and quilts.
Towels, bathroom rugs, and bathrobes.
Carpets and mats.
Medical and Health care kit
Cotton rolls.
Bandage tape.
Cotton pads.
Wipes for cleaning wounds.
Earbuds.
Use in Miscellaneous Items
Cloth bags, seed bags, and used as packaging material.
High-quality diapers for babies and baby wipes.
Canvases.
Cloths used in bookbinding.
Polyester Fiber Applications
Polyester yarn is used in different industries. It’s used to manufacture sportswear, curtains, furniture fabrics, carpets, swimsuits, lingerie, fur in toys, etc.
POY:
Partially oriented yarn products are utilized widely in texturizing to manufacture Polyester Drawn Textured Yarn (DTY), also known as textured yarn.
POY Yarns are used to manufacture all types of Draw Threads “FDY” and textured Yarns of DTY, ATY, and ITY.
DTY:
At Midani, we manufacture our ATY Yarns in three distinctive types, simple, intermingle (Knotted), and blend. Midani ATY Yarns are versatile; factories and companies utilize them in a wide range to manufacture:
Jeans, Mantua, seat covers, Rachel blankets, and tricot garments.
Upholstery, skin-clinging garments, furnishings, outer and inner garments
Knitting and weaving, making high-end clothes, seat covers, sports shoes, bags, apparel, and zipper tapes.
FDY:
Home furnishing fabrics, terry towels, denim, fashion fabrics manufacturing, and others.
Factories can utilize the filament yarn with trilobal bright deniers to manufacture carpets, curtains, bedsheets, and colored fabrics.
Which is better: 100% cotton or cotton/polyester blend?
It depends on what you are using it for and your skin type
If you have sensitive skin and need to wear some sportswear, then a cotton/poly blend would be ideal. The cotton will be less irritating on your skin, and polyester will increase the piece's durability and reduce its shrinking and wrinkling.
If you need something for everyday wear that's a bit heavier and soft on the skin, then 100% cotton is the way to go. Just know how to take care of it, and you'll be all set.
What is polyester yarn good for?
Polyester yarn is durable; thus, it is used to manufacture sportswear, swimwear, furnishings, furry toys, carpets, curtains, etc.
Polyester yarn manufacturers in Egypt
Midani Yarns is the leading polyester yarn manufacturer and exporter in Egypt.
Midani has its polyester yarn line, ColorMax, providing polyester yarns internationally with:
70% less lead time
Reduced sea freight rates
Zero Duty fees
You can now order your polyester yarn by directly contacting us.
